Romania Battery Assembly Plant - Circulating Assembly Line Workstation System

Demand Battery cells need to be sequentially assembled through 6 precision stations (cleaning, gluing, stacking, welding, testing, labeling) on a circulating conveyor line, with manual+robot collaborative operations.


Demand
Battery cells need to be sequentially assembled through 6 precision stations (cleaning, gluing, stacking, welding, testing, labeling) on a circulating conveyor line, with manual+robot collaborative operations.

Programme
Main line: circulating flat-top chain conveyor (speed of 0.3m/s, with tooling pallets & RFID tracking)
Workstations: height-adjustable ESD worktables + anti-static mats + electric torque-controlled screwdrivers
Return line: lower-level roller conveyor for empty pallet circulation (with buffer zone)

Effect
✔ Assembly capacity → 45 units/hour (balanced line)
✔ Defect rate ↓ 62% (real-time torque monitoring + vision inspection)
✔ Changeover time ↓ 50% (quick-change tooling fixtures + recipe presets)
✔ Energy consumption ↓ 25% (sleep mode during idle stations + VFD on conveyor)

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